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Case study: Production capacity doubled – with the X-TubeProcessor®_Basic

Strategic laboratory automation as a success factor

Ingenetix, a leading provider of real-time PCR tests in human and veterinary medicine, relies on X-TubeProcessor®_Basic systems from HTI Automation for production automation. The result: increased efficiency, shorter delivery times, reduced workload for employees, and flexible production processes.

Results at a glance

  • Processed tubes per day:
    previously 1,600 (3 employees) → now 1,600 (1 employee)

  • Batch size:: 
    doubled

  • Staff effort: 
    significantly reduced

  • Delivery times:
    significantly shortened

Initial situation: Manual processes as a bottleneck

Before the implementation of automation solutions, production at Ingenetix was characterized by manual tasks such as labeling and capping tubes. Processing large batches was labor-intensive, time-consuming, and limited the scalability of manufacturing.

The path to automation – with the X-TubeProcessor®_Basic from HTI

With the initial use of the X-TubeProcessor®_Basic in 2018, Ingenetix began the targeted automation of strategic work steps. Today, four devices are seamlessly integrated into production – a true game changer:

  • Labeling and capping automated
  • Processing of different tube types and volumes
  • Labeling also without caps
  • Parallel use to scale capacities

Added value for your laboratory

  • Efficiency increase
    Routine tasks such as capping, labeling, and handling are automated – employees gain freedom for value-adding activities.
  • Flexibility
    Flexible adaptation to different tube formats, volumes, and production requirements.
  • Process reliability & traceability
    Standardized procedures ensure consistent results – essential for sensitive applications in molecular biology.
  • Fast response times
    HTI offers a close partnership with customized solutions, rapid implementation, and personal support.

X-TubeProcessor®

Basic

The X-TubeProcessor®_Basic automates key tasks in tube handling – ideal for laboratories with medium to high throughput requirements. The system is particularly helpful when it comes to labeling and sealing tubes, relieving staff, increasing efficiency, and reducing errors.

Automatisiertes Tube Verschrauben mit dem Basic von HTI

Functions:

  • Automated labeling of tubes (also without caps)
  • Capping and decapping of various cap types
  • Processing of variable tube sizes without manual conversion
  • Compact design – ideal for retrofitting or integration
  • Modularly expandable – e.g. with feed systems or pipetting modules

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