Basic

The first step to automate your tube processing

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Your time is precious

The X-TubeProcessor®_Basic opens and caps screw tubes and is the ideal system for users seeking simple automation for tube processing. The Basic relieves the burden of monotonous manual work, prevents chronic overload syndromes and frees up time for other tasks. The Basic is functionally expandable through various modules.

Capping and opening screw tubes
In the standard device, screw caps (caps) are fed in bulk, while the tubes must be pre-loaded in racks. The time-consuming manual application of the caps is no longernecessary. A tube turning gripper removes the caps from the cap feeder and screws the tubes together.
We offer solutions for screw tubes from various manufacturers, e.g., Sarstedt, SSI, Thermo Fisher, etc.

The Basic offers various functionalities for process stabilization:

  • Torque control
  • Space detection
  • Tube and cap presence control

Labeling tubes
Expand the X-TubeProcessor®_Basic with a labeling module for precise application of your labels. User-friendly software is available for designing the label layout. Transfer your data via a USB stick, an external computer or connect the printer directly to your network.

Based on the same housing concept, the Basic is also available as a pure labeler with or without a tape module.

Sorting & storage
The X-TubeProcessor®_Basic can process one rack with 96 tubes by default, or alternatively 2 SBS racks with 48 tubes each. To further increase your walkaway time, the device can be expanded with a band module. Thus, up to 6 racks can be processed without reloading.

Tube & Cap Handling

Label & Mark

Sort & Store

Frequently Asked Questions about the X-TubeProcessor®_Basic

What applications is the Basic suitable for?

The Basic system is specifically designed for the automated capping and decapping of screw-cap tubes in laboratory environments. It is ideally suited for laboratories taking their first steps toward laboratory automation and looking to reduce repetitive manual tasks.
The focus is on fast and standardized capping and decapping processes – particularly in high-throughput applications and recurring workflows.

Various expansion options further extend the capabilities of the Basic, including:

  • Automated capping and decapping
  • Tube labeling
  • Cap feeding via an integrated Cap Feeder
  • Processing of multiple SBS racks using an optional infeed belt

Depending on the workflow, up to six SBS racks can be processed automatically.

The X-TubeProcessor®_Basic automates various tube-processing tasks that can be used individually or combined, depending on your workflow.

These include:

  • Automated opening of screw-cap tubes
  • Automated closing of uncapped tubes
  • Removal and application of screw caps
  • Cap feeding via an integrated Cap Feeder
  • automated tube labeling
  • Processing of capped or uncapped tubes
  • Feeding of multiple SBS racks via an optional infeed belt

By automating these processes, the Basic supports standardized, reproducible, and efficient laboratory workflows.

Automated capping and decapping of screw-cap tubes helps laboratories to:

  • Reduce repetitive manual tasks
  • Improve ergonomic working conditions for laboratory staff
  • Increase throughput and extend walkaway times
  • Support standardized and reproducible processes
  • Minimize errors associated with manual tube handling
  • Integrate automated workflows efficiently into existing laboratory operations

Especially in high-throughput environments, the Basic helps establish stable, efficient, and reliable laboratory workflows.

Basic is compatible with screw-cap tubes from a wide range of manufacturers, including:

  • Sarstedt
  • SSI
  • Thermo Fisher Scientific
  • Biozyme
  • Greiner
  • VWR
  • Nunc

Additional tube and vial formats can be supported depending on the specific workflow requirements and system configuration.

Tubes are loaded into SBS racks and then processed automatically.
Depending on the workflow, tubes can be supplied either uncapped or already capped.

In the standard configuration, screw caps are provided in bulk and fed automatically via an integrated Cap Feeder.

This eliminates the need for time-consuming manual cap placement and supports standardized, reproducible laboratory processes.

The Basic achieves a throughput of up to 600 tubes per hour.

The actual throughput depends on the selected workflow and the specific process steps being performed.

The standard system supports SBS racks with 48 tubes each. In the standard configuration, two SBS racks can be processed simultaneously.

Additional rack formats can be supported depending on the workflow requirements and are available upon request.

With the optional infeed belt, up to six SBS racks can be processed automatically. Racks can be loaded and unloaded continuously without interrupting the ongoing process.

The X-TubeProcessor®_Basic can be expanded modularly to meet individual workflow and automation requirements.

Available configurations include:

  • Basic with capping/decapping module and Cap Feeder
  • Basic with additional labeling module
  • Basic with infeed belt for automated rack feeding

Combination of capping, labeling, and infeed belt modules

The optional labeling module enables precise and standardized application of labels to tubes and vials.

This allows the system to support:

  • Reproducible labeling processes
  • Improved readability and scannability of barcodes
  • Reduction of manual labeling errors
  • standardized labeling processes
  • More efficient workflows in the laboratory

User-friendly software is available for label design. Data transfer is carried out via USB stick.

The Basic is designed as a compact benchtop device and requires only a little space in the laboratory.

Dimensions (standard system): 70 × 70 × 65 cm (L × W × H) 
With infeed belt / labeling module: up to 100 × 115 × 65 cm

This makes the system suitable for laboratories with limited space.

The delivery time for standard systems is typically 8 to 12 weeks.

For customer-specific configurations, longer delivery times may apply.

The X-TubeProcessor®_Basic is particularly suitable for laboratories taking their first steps toward laboratory automation and looking to make recurring tube-processing tasks more efficient.

The system was specifically developed for small to medium throughput requirements and supports, among other things:

  • Automated opening and closing of screw-cap tubes
  • Standardized capping and decapping processes
  • Repetitive tube-processing workflows
  • Optional labeling processes

This helps laboratories reduce repetitive manual tasks and create more efficient workflows.

Facts and figures

Key features
Capping / Opening
Labeling
Cap feeding
Rack feeding
Tube identification
Requires compressed air

600

Up to 600 tubes / h

6

Up to 6 SBS racks

Low space requirement

68 x 61 x 60 cm (l x w x h)

up to 98 x 115 x 60 cm

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Let our specialists advise you!

We would be happy to discuss your application and automation requirements with you:
Phone: +49 08092 2092-70 or email: sales@hti-automation.com

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