Dispensing, Capping & Labeling
Replace ergonomically tiring and monotonous manual work with an automated system.

The X-TubeProcessor®_Smart System combines the ability to automate liquid handling, capping and labeling of a variety of screw cap tubes. With a small and flexible table-top system, you can carry out a variety of processes individually or in any combination.



Capping and Decapping of screw cap tubes
The X-TubeProcessor®_Smart System automates the capping and decapping of screw cap tubes. It is optimized for 0.5 ... 2.0 ml Sarstedt Tubes. The screw caps are fed from a bulk hopper and the tubes are in racks. A tube turning gripper picks up the caps from a cap feeder and caps the tubes with a defined torque.



Dispensing of liquids
An optional dispenser module utilizing a peristaltic pump enables precise, sequential filling of tubes with desired reagents. Typical dispensing volumes are in the range of 25ul to ... 2,000 μl.

The Smart module also allows easy and quick cleaning.



Labeling of tubes
Extend the X-TubeProcessor®_Smart with a labeling module for precise label applications. User-friendly software is available for designing the label layout. The individual data can be supplied via the user interface on the device or via a database connection.

The X-TubeProcessor®_Flex automates the capping and decapping of screw cap tubes. We offer solutions for different tube brands and screw cap sizes and types. Fully automatic feeding of tubes and screw caps via a tube or cap feeder can be integrated into the overall process. The cap feeder can be optionally equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.

Automated labeller system for matrix tubes and drum vials
2 D Code rack scanner for SBS format
Vision sensor for detection of capped and decapped tubes

Increase your lab’s productivity with capabilities of the BASIC system
The X-TubeProcessor®_Basic uncaps and caps a variety of screw cap tubes and is the ideal system for users looking for a cost effective automated system for tube processing. The Basic System eliminates monotonous manual work, reduces potential repetitive motion disorders and creates time for other tasks. The BASIC functionality can be expanded by adding additional modules.



Capping and decapping of screw cap tubes
The Basic model is set-up with the screw caps in a bulk feeder and the tubes are placed in their respective racks. The time-consuming manual positioning of the caps is no longer required. A tube turning gripper removes the cap from the cap feeder and then caps the tubes at the desired torque.

We offer configurations for screw cap tubes from a variety of different manufacturers such as Sarstedt, SSI, Starlab, etc... Please contact us for more information.

The Basic unit features:

- Torque control

- blank detection

- Tube and Cap Presence Control



Labeling of tubes
Extend the X-TubeProcessor® Basic with an optional labeling module for the precise application of labels. User-friendly software is available for designing the label layout. The individual data can be supplied via the user interface on the system or via a database connection.



Sorting & Storage
In the X-TubeProcessor®_Basic a rack with 96 tubes or alternatively 2 SBS racks with 48 tubes each can be processed as standard. To increase your walkaway time, the device can be extended with a conveyor infeed module. With the conveyor feed up to 7 racks can be processed without reloading.



Barcode Identification
Reliable traceability in the work process is available at all times with our equipment. Tube barcodes can be read and processed according to the stored requirements.



Stand-alone labeler
Based on the same housing concept, the Basic is also available as a stand-alone labeler with or without conveyor infeed module.

X-TubeProcessor for labelling, capping, filling and weighing of various tube types

Optimize your laboratory and production processes
and reduce the workload on your lab staff. The X-TubeProcessor®_Flex enables the integration of various automation modules for the processing of tube and liquid handling of screw cap tubes and vials. The FLEX system becomes an integra part of your daily laboratory operations. It can be connected to your LIMS and ERP systems and you can be informed about the current status of your process.



Capping and decapping of screw cap tubes
The X-TubeProcessor®_Flex automates the capping and decapping of screw cap tubes. We offer solutions for different tube brands and screw cap sizes and types. Fully automatic feeding of tubes and screw caps via a tube or cap feeder can be integrated into the overall process. The cap feeder can be optionally equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.



Feeding, Sorting & Storage
In order to avoid the time-consuming pre-positioning into racks, the tubes can be fed as bulk material. The tube feeder can separate both screwed and open tubes and feed them to the system. Alternatively, the tubes can be placed in racks. The number of racks can be individually selected. The final storage of the tubes is carried out alternatively as bulk material or in your preferred racks. With the tube feeder as well as with the rack storage you can maximize the walk away times for increased productivity.



Dosing, pipetting and dispensing of liquids
The tubes can be filled individually and sequentially with reagents. Peristaltic or/and syringe pumps are available depending on your application requirements. Syringe pumps are preferably used for pipetting/dispensing smaller volumes with high accuracy. The change of pipette tips is selectable. Peristaltic pumps are available for dispensing larger volumes. Optionally, the reagent outlet vessels can be temperature controlled.

Labeling of tubes

Extend the X-TubeProcessor®_Flex with a labeling module for the precise application of labels. The label layout is designed using a user-friendly software program. The individual data can be fed via the user interface on the FLEX system or a database connection.



Barcode Identification
Reliable traceability in the work process is available at all times with our equipment. Barcodes can be read on racks and tubes and further processed according to the stored requirements.



Sterile applications
We also offer tube handling solutions for sterile applications. The devices are equipped with special hoods, Hepa filters and laminar flow.



User interface
The user-friendly and intuitive software runs on an external laptop or PC. Different criteria can be defined for the processing of the tubes and individual modules can be selected or deselected.

To start the system, you can select the process created in an overview or alternatively enter them directly on the user interface. A menu guides you through the input steps. The process can optionally be transmitted to the control software via an interface (SOAP TCP/IP protocol).

Messages, malfunctions or notifications can be sent to you e.g. as email. In this way you will be informed quickly and reliably about the processing events, even if you are not at the system.

Automated labeling system for Sarstedt tubes
The tubes are automatically transported from a supply container to the labeller and labelled.
Processed tubes are transported in racks.

Automatic capper with inkjet printer for caps.
Tubes are automatically screwed together and then the caps are printed

The X-TubeProcessor®_Flex automates the capping and decapping of screw cap tubes. We offer solutions for different tube brands and screw cap sizes and types. Fully automatic feeding of tubes and screw caps via a tube or cap feeder can be integrated into the overall process. The cap feeder can be optionally equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.

The X-TubeProcessor®_Basic uncaps and caps a variety of screw cap tubes and is the ideal system for users looking for a cost effective automated system for tube processing. The Basic System eliminates monotonous manual work, reduces potential repetitive motion disorders and creates time for other tasks. The BASIC functionality can be expanded by adding additional modules.

The X-TubeProcessor®_Flex automates the capping and decapping of screw cap tubes. We offer solutions for different tube brands and screw cap sizes and types. Fully automatic feeding of tubes and screw caps via a tube or cap feeder can be integrated into the overall process. The cap feeder can be optionally equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.

The X-TubeProcessor®_Flex automates the capping and decapping of screw cap tubes. We offer solutions for different tube brands and screw cap sizes and types. Fully automatic feeding of tubes and screw caps via a tube or cap feeder can be integrated into the overall process. The cap feeder can be optionally equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.

Increase your lab’s productivity with capabilities of the BASIC system
The X-TubeProcessor®_Basic uncaps and caps a variety of screw cap tubes and is the ideal system for users looking for a cost effective automated system for tube processing. The Basic System eliminates monotonous manual work, reduces potential repetitive motion disorders and creates time for other tasks. The BASIC functionality can be expanded by adding additional modules.



Capping and decapping of screw cap tubes
The Basic model is set-up with the screw caps in a bulk feeder and the tubes are placed in their respective racks. The time-consuming manual positioning of the caps is no longer required. A tube turning gripper removes the cap from the cap feeder and then caps the tubes at the desired torque.

We offer configurations for screw cap tubes from a variety of different manufacturers such as Sarstedt, SSI, Starlab, etc... Please contact us for more information.

The Basic unit features:

- Torque control

- blank detection

- Tube and Cap Presence Control



Labeling of tubes
Extend the X-TubeProcessor® Basic with an optional labeling module for the precise application of labels. User-friendly software is available for designing the label layout. The individual data can be supplied via the user interface on the system or via a database connection.



Sorting & Storage
In the X-TubeProcessor®_Basic a rack with 96 tubes or alternatively 2 SBS racks with 48 tubes each can be processed as standard. To increase your walkaway time, the device can be extended with a conveyor infeed module. With the conveyor feed up to 7 racks can be processed without reloading.



Barcode Identification
Reliable traceability in the work process is available at all times with our equipment. Tube barcodes can be read and processed according to the stored requirements.



Stand-alone labeler
Based on the same housing concept, the Basic is also available as a stand-alone labeler with or without conveyor infeed module.

A high-throughput system for your flexible automated process requirements

Pipetting, dispensing, labeling, capping and decapping of screw caps tubes. As well as sorting, storing and other customizable solutions. Our X-TubeProcessor®_Ultra supports your flexible process with the processing of up to 1,000 tubes per hour. Different modules can be used to process up to 10 processes in parallel. The ULTRA system from HTI-Automation are characterized by universal application possibilities, high accuracy and compact design. The X-TubeProcessor_ ULTRA also offers maximum flexibility for screw cap tubes. You can use tubes or cyrovials from Sarstedt, LVL, Micronic, Matrix, FluidX as well as other manufacturers. (Please contact us for details).


The Cap Handler and Capping Module
The X-TubeProcessor®_ Ultra automates the capping and decapping of screw cap tubes. We offer solutions for different tube and screw cap sizes and types and brands. A fully automatic feeding of tubes and screw caps over a tube or cap feeder is integral to the system. Both capped and open tubes can be fed into the ULTRA System as bulk material. The cap feeder can optionally be equipped with a color sensor. This sensor checks the color of the caps and sorts out the undesired caps.



Dosing, pipetting and dispensing of liquids
The tubes can be filled sequentially with reagents. Depending on your requirements, several peristaltic and/or syringe pumps are available. The syringe pumps are used for pipetting/dispensing smaller filling volumes. Pipetting is very precise, especially with very small quantities of liquid, so that the reproducibility of the results is ensured at all times. The pipette tips can be changed easily. Peristaltic pumps can be provided for dispensing larger filling volumes. In addition, the output vessel (reagent vessel) can be temperature controlled and an optional weighing station for monitoring dispensing volumes can be integrated.



Labeling of tubes
The X-TubeProcessor®_Ultra can be extended with a Labeling module for labeling tubes and/or caps. The printing can be done individually or batch mode in the process. The label information is supplied via the operating menu on the processor or via a database connection. Various marking systems such as laser, thermal transfer or inkjet can be used. In addition, pre-printed labels can also be applied.



Feeding, sorting & storage
Do you need an entire rack warehouse or is the individual feeding of the tubes important to you? Or even a combination of both? The feeding and final storage of the tubes can take place as bulk material or in individual racks or with a number of up to 50 racks in an automated rack warehouse. Talk to us and together we will define your individual solution.


Barcode Identification
Barcodes can be read on racks and tubes and further processed according to the stored requirements.



Sterile applications
In addition, we also offer tube handling solutions for sterile applications. The systems are equipped with special hoods, Hepa filters and laminar flow.



User interface
The user-friendly and intuitive software runs on an external laptop or PC. Various criteria can be defined for the processing of the tubes and individual modules can be selected or deselected.

To start the system, you can select the process created in an overview or alternatively enter them directly on the user interface. A menu guides you through the input steps. The selected process can be transmitted to the control software via an interface (SOAP TCP/IP protocol).

Messages, malfunctions or information can be transmitted via an email output.



Please contact us to review your application requirements.

About us

Your long-term, strategic, and reliable partner
For more than 20 years we have regularly challenged ourselves - always in the service of our customers. With our engineering services and our solutions for laboratory and production automation, we are the strategic partner for your continued success.

Our high quality standards, flexibility, and expertise make us the preferred partner for organizations world-wide. The specific challenges of our clients in relation to laboratory and production automation are our focus.

Together, we maximize the possibilities of current technologies, automate your processes through innovative solutions and thereby enhance your process quality and the efficiency of your products.

Our experienced staff supports you and strives to make your company ever more efficient. We are actively involved in every project phase and throughout the life of our systems. HTI provides you with a strategic partnership for success.

About us

Your long-term, strategic, and reliable partner
For more than 20 years we have regularly challenged ourselves - always in the service of our customers. With our engineering services and our solutions for laboratory and production automation, we are the strategic partner for your continued success.

Our high quality standards, flexibility, and expertise make us the preferred partner for organizations world-wide. The specific challenges of our clients in relation to laboratory and production automation are our focus.

Together, we maximize the possibilities of current technologies, automate your processes through innovative solutions and thereby enhance your process quality and the efficiency of your products.

Our experienced staff supports you and strives to make your company ever more efficient. We are actively involved in every project phase and throughout the life of our systems. HTI provides you with a strategic partnership for success.

About us

Your long-term, strategic, and reliable partner
For more than 20 years we have regularly challenged ourselves - always in the service of our customers. With our engineering services and our solutions for laboratory and production automation, we are the strategic partner for your continued success.

Our high quality standards, flexibility, and expertise make us the preferred partner for organizations world-wide. The specific challenges of our clients in relation to laboratory and production automation are our focus.

Together, we maximize the possibilities of current technologies, automate your processes through innovative solutions and thereby enhance your process quality and the efficiency of your products.

Our experienced staff supports you and strives to make your company ever more efficient. We are actively involved in every project phase and throughout the life of our systems. HTI provides you with a strategic partnership for success.

About us

Your long-term, strategic, and reliable partner
For more than 20 years we have regularly challenged ourselves - always in the service of our customers. With our engineering services and our solutions for laboratory and production automation, we are the strategic partner for your continued success.

Our high quality standards, flexibility, and expertise make us the preferred partner for organizations world-wide. The specific challenges of our clients in relation to laboratory and production automation are our focus.

Together, we maximize the possibilities of current technologies, automate your processes through innovative solutions and thereby enhance your process quality and the efficiency of your products.

Our experienced staff supports you and strives to make your company ever more efficient. We are actively involved in every project phase and throughout the life of our systems. HTI provides you with a strategic partnership for success.

About us

Your long-term, strategic, and reliable partner
For more than 20 years we have regularly challenged ourselves - always in the service of our customers. With our engineering services and our solutions for laboratory and production automation, we are the strategic partner for your continued success.

Our high quality standards, flexibility, and expertise make us the preferred partner for organizations world-wide. The specific challenges of our clients in relation to laboratory and production automation are our focus.

Together, we maximize the possibilities of current technologies, automate your processes through innovative solutions and thereby enhance your process quality and the efficiency of your products.

Our experienced staff supports you and strives to make your company ever more efficient. We are actively involved in every project phase and throughout the life of our systems. HTI provides you with a strategic partnership for success.